Audi S5 Engine Overhaul: About 1 Litre Per 1,000km Oil Burn Sorted, 3-Year / 60,000km Warranty

This Audi S5 was burning through engine oil at about a litre per thousand kilometres and leaking from several points. We did a full engine overhaul and replaced the leaking parts we found. The car left with a 3-year, 60,000km warranty.

Job completed: August 2026

Audi S5 engine out of the car during the overhaul, with the oil sump being torqued on at 1 Car Service workshop in Singapore

Job completed: August 2026. Last updated: October 2026. Written from our workshop job records and photos; technical details are generalised where the records do not confirm them.

CarAudi S5
SymptomHigh engine oil consumption, about 1L per 1,000km
Fault foundClogged piston rings causing the oil burning. Oil leak points including a non-original oil separator, the engine oil sump and oil level sensor, the valve cover and oil cap, and an oil cooler patched with sealant before. The automatic transmission was leaking oil too.
Repair doneFull engine overhaul ($7,800 before GST). Replaced the oil separator, engine oil sump, oil level sensors, valve covers, timing covers and oil cooler set. Automatic transmission filter and fluid service. Aged cooling and front suspension parts also replaced, then a wheel alignment.
PartsQuality replacement parts, itemised and approved by the owner before fitting
Time takenTimeline confirmed when you book
Cost$7,800 before GST for the full engine overhaul. Additional parts (oil separator, sump, valve cover, oil cooler, transmission service) quoted and approved separately before they were fitted.
Warranty3 years / 60,000km on the engine overhaul

What the owner reported

The owner noticed the Audi S5 was going through engine oil far faster than it should. About a litre per thousand kilometres was disappearing, which meant frequent top-ups and growing concern about what was happening inside the engine.

The owner wanted a proper diagnosis before deciding on an overhaul, and asked us to check whether the car was leaking oil.

Underside of the Audi S5 on our lift during the inspection, wet with oil

The car

The Audi S5 is a performance car that puts significant demands on its engine. A tuned engine produces more heat and pressure than a standard unit, which accelerates the wear of seals, gaskets and internal components.

High oil consumption in a modern petrol engine is always a sign of something wrong, either the oil is burning off past the piston rings or it is leaking past degraded seals. On this S5, both were happening at the same time.

How we diagnosed it

The owner left the car with us for a check first. After that first look, the owner went ahead with the full engine overhaul, and we went through the engine and the underside of the car.

We found several problems behind the oil loss.

Inside the engine, the piston rings were clogged. That was the reason the engine was burning oil.

The oil separator was not an original part. It was one of several oil leak points, along with the engine oil sump and oil level sensor, the valve cover and oil cap, and the oil pressure switch and control valve. The fuel injector O-rings had aged and hardened. The engine oil cooler had been patched with sealant at some point before. The automatic transmission was leaking oil too.

The timing covers deform once removed, so they had to be replaced.

Deformed Audi S5 timing cover after removal. These covers deform once taken off, so both were replaced.

Why the engine was losing so much oil

The main reason was inside the engine. The piston rings were clogged, and that made the engine burn oil. We found it when we opened the engine up for the overhaul.

The leaks added to the loss. Many seals, hoses and connectors had aged, and some earlier fixes had been done with sealant or non-original parts, like the oil cooler and the oil separator.

The owner had been told the car had a Stage 1 tune from a previous owner, and we found a modified pulley and a modified small radiator during the job. In our team's experience, non-original parts start leaking quickly, more so on a tuned engine.

What we did

We carried out a full engine overhaul and replaced the leaking and aged parts the owner approved.

  • Full engine overhaul: engine removed, stripped and rebuilt.
  • Replaced the non-original oil separator.
  • Replaced the engine oil sump and both oil level sensors.
  • Replaced both valve cover assemblies and the oil cap.
  • Replaced the engine oil cooler set.
  • Replaced the timing covers, which deform once removed.
  • Replaced the oil pressure switches, oil pressure control valve and fuel injector O-rings.
  • Replaced the automatic transmission filter and housing, transmission oil sump and fluid.
  • The owner also approved aged cooling system parts, the engine and gearbox mountings, and worn front suspension parts, all replaced.
  • Wheel alignment after the suspension work.
New parts for this Audi S5 laid out before fitting, including front suspension arms, valve covers, the oil separator, radiator, coolant tank, oil cooler, hoses, sumps and mountings

Before and after

Before

  • Burning approximately 1 litre of oil per 1,000km
  • Oil leaking from several points, including the oil separator, sump and valve cover
  • Clogged piston rings making the engine burn oil
  • Automatic transmission leaking oil

After

  • Engine rebuilt and oil consumption resolved
  • Leaking parts replaced
  • Owner reports a smooth idle, smooth highway driving and smoother gearshifts
  • Transmission serviced with fresh fluid and new filter

What an Audi S5 engine overhaul costs in Singapore

The engine overhaul for this S5 was $7,800 before GST. That covers the full rebuild of the engine internals. Additional parts to address the oil leaks, the oil separator, sump, valve cover, oil cooler and transmission service were quoted and approved separately.

The overhaul price was quoted up front. Parts outside the engine are not included, so we quoted them item by item after inspecting the car, and the owner approved them before we fitted them. We carry a 3-year / 60,000km warranty on all engine overhauls.

How to catch engine problems early on an Audi S5

Oil consumption that is noticeably higher than normal is the first warning sign. If you find yourself adding oil between services, get it checked before the next service is due.

Any oil stain under the car where you park is worth investigating promptly. A small seal leak is a minor repair. Left untreated, the same leak can grow and lead to oil starvation.

For a tuned car, keeping up with oil changes using the correct grade is especially important. The higher operating temperatures of a tuned engine degrade oil faster.

About the workshop

This Audi S5 (Full engine overhaul) was handled at 1 Car Service, an independent workshop in Sin Ming AutoCity, Singapore. For Audi, we use dealer-level ODIS diagnostics. The work is backed by our 3-year, 60,000km warranty. We hold a 4.9★ rating from 1,836+ Google reviews.

When to get your Audi S5 engine checked

Audi burning oil or leaking? Get it properly diagnosed before it gets worse.

WhatsApp us your car model and the symptoms. We will run a full diagnosis using ODIS diagnostic tools and tell you honestly what needs doing. We quote before any work begins.

Audi S5 engine overhaul: common questions

How much does an Audi S5 engine overhaul cost in Singapore?

The overhaul on this S5 was $7,800 before GST for the full engine rebuild, quoted up front. Additional parts to fix the oil leaks were quoted separately, item by item, once we had inspected the car.

What warranty do I get on an Audi engine overhaul?

Our full engine overhaul carries a 3-year / 60,000km warranty. That is what this Audi S5 left with.

My Audi is burning oil. Is it always the engine that needs an overhaul?

Not necessarily. Sometimes high oil consumption comes from a faulty oil separator that can be fixed without a full overhaul. We diagnose first and recommend only what is actually needed. On this S5, the piston rings were clogged, which is what made the engine burn oil, so a full overhaul was the right answer.

Do you use Audi diagnostic tools?

Yes. We use ODIS VAG diagnostic tools, which is the same system Audi dealers use.

Can you work on a tuned Audi S5?

Yes. We have worked on Audi vehicles that have been tuned. We focus on getting the mechanical fundamentals right. We recommend discussing any tune with us during the diagnosis so we can advise on parts compatibility.

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